Model 5100 and Model 5200 Automation Controllers
The Model 5100 and 5200 controllers provide high performance and flexible configuration in a small footprint. Model 5100 specifications are immediately below; Model 5200 specifications are further down the page.
5102 Programmable Automation Controller (Enhanced CPU with encoder input)
Model 5100 DXF and other design files
Model 5200 DXF and other design files
Model 5100 Automation Controller
The 5100 series is part of Control Technology Corporation's Blue Fusion Family of web based controllers, combining fully configurable digital and analog I/O for up to 48 points, up to 6-1/2 axes of motion control and enterprise connectivity into a single compact package — at a price that's lower than many non-networking controllers. With built-in 10/100 Base T Ethernet, the Model 5100 supports CTC's binary protocol over TCP/IP and UDP, as well as Modbus/TCP. Also supported are such features as:
- multitasking, up to 84 tasks
- Input-linkable counters
- High-speed encoder input
- RS-232 and RS-485 ports
Product Information
Data Sheets
Application Guides
General Specifications
Dimensions
Product Information
| Doc. Name | Doc. No. |
| 5000 Series Catalog | 959-500001 |
| 5100 Series Programmable Automation Controllers | |
| Control Technology Corporation EC Declaration of Conformity - Model 5100 |
Data Sheets
| Doc. Name | Doc. No. |
| 5100 Series Programmable Automation Controllers | 950-510001 |
| 5100 I/O modules: | |
| 5100-A Analog I/O Combo Two ±10VDC Analog Inputs Two ±10VDC Analog Outputs |
950-513005 |
| 5100-B Digital Input Eight VDC Sourcing Inputs |
950-511105 |
| 5100-C Digital Output Eight VDC Sourcing Outputs |
950-512003 |
| 5100-D Analog Output Six ±10VDC Analog Outputs, Fully Isolated |
950-513203 |
| 5100-E Analog Output Eight ±10 VDC Analog Outputs |
950-513204 |
| 5100-F Analog Input Four ±10VDC Analog Inputs |
950-513105 |
| 5100-H Analog Input Four 4-20 mADC Analog Inputs |
950-513107 |
| 5100-I Analog Input 2-Channel ±100mV Thermocouple |
950-513308 |
| 5100-L Digital Input Eight VDC Sinking Inputs |
950-511106 |
| 5100-M Digital Input Eight +5VDC Sourcing Inputs |
950-511107 |
| 5100-N Digital Input Eight +5VDC Sinking Inputs |
950-511108 |
| 5100-O Digital Output Eight +5VDC Sourcing Outputs |
950-512004 |
| 5100-R Analog I/O Combo Two 4-20 mADC Analog Inputs Two ±10VDC Analog Outputs |
950-513007 |
| 5100-U Digital Output Eight +VS VDC Sinking Outputs |
950-512202 |
 5100 motion modules: |
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| 5100-SS Dual Axis Servo Module Two ±10 VDC Analog Servo Outputs Two VDC Sourcing Registration Inputs Two +5 VDC Diff-Ended Encoder Inputs |
950-514002 |
| 5100-TT Dual Axis Stepper Module Four +5 VDC Diff-Ended Step/Direction Outputs Eight VDC Sourcing Inputs |
950-515002 |
| Click on the Application Guides tab for the Servo and Stepper Applications Guides. | |
Application Guides
| Doc. Name | Doc. No. |
| 5100 Applications Guide Set (ZIP file) | 951-510010 |
| Individual sections: | |
| Model 5100 Application Reference Guide | 951-510008 |
| Model 5100 Remote Administration Guide | 951-510001 |
| Model 5100 Communications Guide | 951-510002 |
| Model 5100 Script Language Guide | 951-510003 |
| Model 5100 'C' User Programming Guide | 951-510004 |
| Model 5100 Bootloader Installation Guide | 951-510005 |
| Model 5100 Quick Reference Guide | 5100QRG Rev C |
| Model 5100/5200 Quick Reference Register Guide | 951-520006 |
| Model 5100 Analog Modules Application Guide | 951-510007 |
| NOTE: Additional documents in this set are listed in the data sheets tab. The following applications guides are not in the Applications Guide set and may be downloaded separately: |
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| Module SS Dual Servo Applications Guide | 5140AG-A |
| Module TT Dual Stepper Applications Guide | 5150AG-A |
General Specifications
5101 Programmable Automation Controller (Standard CPU, no encoder input)5102 Programmable Automation Controller (Enhanced CPU with encoder input)
System Resources
*not mutually inclusive **full control for six axes of servo/stepper plus encoder input for a seventh axis |
I/O
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Dimensions
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| Shown with mounting ear (Part No. 5180) Dimensions are in inches(mm). |
Model 5100 DXF and other design files
Model 5200 Automation Controller
The Blue Fusion 5200 is a high performance programmable automation controller designed for industrial discrete and process control applications. CTC’s award winning Blue Fusion controllers combine the features of a PLC, motion controller and PC into a small DIN rail mountable package. The controller can be used in a stand-alone configuration or it can be easily networked via its serial and LAN connections. The built-in web server makes internet or intranet access very easy. For larger applications the 5200 supports up to three expansion racks allowing over 192 I/O points to be managed by a single system.
Depending on the application the 5200 can be configured as remote I/O using a variety of standard protocols including Modbus®, or it can be programmed to independently control complex real-time applications. The 5200 features a proven multi-tasking real-time operating system with plenty of non-volatile memory. Programming the 5200 is simple with CTC’s intuitive Quickstep state language or for advanced applications use C/ C++. You can even combine both languages in a single application. To learn more about the 5200 explore the links above or contact CTC for a demonstration.
Depending on the application the 5200 can be configured as remote I/O using a variety of standard protocols including Modbus®, or it can be programmed to independently control complex real-time applications. The 5200 features a proven multi-tasking real-time operating system with plenty of non-volatile memory. Programming the 5200 is simple with CTC’s intuitive Quickstep state language or for advanced applications use C/ C++. You can even combine both languages in a single application. To learn more about the 5200 explore the links above or contact CTC for a demonstration.
Product Information
Data Sheets
Application Guides
General Specifications
Dimensions
Product Information
| Model 5200 | Doc. No. |
| 5000 Series Catalog | 959-500001 |
| 5200 Series Programmable Automation Controllers | |
| Model 5222/5223 Controller | Rev. 070606 |
Data Sheets
Application Guides
| Doc. Name | Doc. No. |
| 5200 Applications Guide Set (ZIP file) | 951-520010 |
| Individual sections: | |
| Model 5100/5200 Quick Reference Register Guide | 951-520006 |
| Model 5200 Application Reference Guide | 951-520008 |
| WebMON 2.0 User's Guide | 951-520012 |
| Model 5200 Remote Administration Guide | 951-520001 |
| Model 5200 Communications Guide | 951-520002 |
| Model 5200 Script Language Guide | 951-520003 |
| Model 5200 Analog Modules Application Guide | 951-520007 |
| Model 5200 Motion Modules Application Guide | 951-520011 |
| Model 5200 'C' User Programming Guide | 951-520004 |
| Model 5200 Logging & FTP Client Applications Guide | 951-520015 |
| NOTE: Additional documents in this set are listed under the Data Sheets tab in this section. | |
General Specifications
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Dimensions
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| Shown with optional flush mounting bracket (80-5180) Dimensions are in inches(mm). DIN rail clips are standard. |
Shown with optional right-angle mounting bracket (80-5181) |
Model 5200 DXF and other design files