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Model 5200 Documentation

Product Information
Data Sheets
Application Guides
General Specifications
Dimensions

Product Information

Model 5200 Doc. No.
5000 Series Catalog 959-500001
5200 Series Programmable Automation Controllers  
Model 5222/5223 Controller Rev. 070606

Data Sheets

Doc. Name Doc. No.
Model 5200 Series Controllers 950-520001

5200 I/O modules:  
M1-30A  Analog Combo I/O
Two ±10 VDC Analog Inputs
Two ±10VDC Analog Outputs		 950-513005
M1-30C  Analog Combo I/O  
Two 4-20 mADC Analog Inputs
Two ±10 VDC Analog Outputs		 950-513007
M1-31A  Analog Input 
Four ±10 VDC Analog Inputs		 950-513105
M1-31C  Analog Input 
Four 4-20 mA Analog Inputs		 950-513107
M1-32A  Analog Output
Six ±10 VDC Analog Outputs, Fully Isolated		 950-513203
M1-32B  Analog Output 
Eight ±10 VDC Analog Outputs		 950-513204
M1-33B  Analog Input 
Two ±20mVDC Inputs		 950-513306
M1-33D  Analog Input 
Two thermocouple inputs / ±100 mVDC		 950-513308
M1-11A  Digital Input 
Eight VDC Sourcing Inputs		 950-511105
M1-11B  Digital Input 
Eight VDC Sinking Inputs		 950-511106
M1-11C  Digital Input 
Eight +5VDC Sourcing Inputs		 950-511107
M1-11D  Digital Input 
Eight +5VDC Sinking Inputs		 950-511108
M1-20A  Digital Output 
Eight VDC Sourcing Outputs		 950-512003
M1-20B  Digital Output 
Eight +5VDC Sourcing Outputs		 950-512004
M1-22A  Digital Output  
Eight VDC Sinking Outputs		 950-512202

5200 motion modules:
M1-40A  Dual Axis Servo Module 
Two ±10 VDC Analog Servo Outputs
Two VDC Sourcing Registration Inputs
Two +5 VDC Diff-Ended Encoder Inputs		 950-514002
M1-50A  Dual Axis Stepper Module 
Four +5 VDC Diff-Ended Step/Direction Outputs
Eight VDC Sourcing Inputs		 950-515002

Application Guides

Doc. Name Doc. No.
5200 Applications Guide Set (ZIP file) 951-520010
Individual sections:  
Model 5100/5200 Quick Reference Register Guide 951-520006
Model 5200 Application Reference Guide 951-520008
WebMON 2.0 User's Guide 951-520012
Model 5200 Remote Administration Guide 951-520001
Model 5200 Communications Guide 951-520002
Model 5200 Script Language Guide 951-520003
Model 5200 Analog Modules Application Guide 951-520007
Model 5200 Motion Modules Application Guide 951-520011
Model 5200 'C' User Programming Guide 951-520004
Model 5200 Logging & FTP Client Applications Guide 951-520015
NOTE:  Additional documents in this set are listed under the Data Sheets tab in this section.

General Specifications

System Resources
  • CPU: high-speed 32-bit RISC processor
    • In addition to the main CPU, most 5200 modules feature additional on-board processors.
  • Industrial real-time deterministic OS
  • Real-time clock: automate SNTP network synchronization
User Memory
  • Flash file system: 1 MB; non-volatile program and data storage
  • Non-volatile RAM drive: 1.5 MB
  • Expandable with optional memory cards to 16 MB
Active Program Resources
  • 4,500 non-volatile registers
  • 32,768-element data table
  • 84 simultaneous tasks
Encoder and High Speed Counters
  • Quadrature encoder input (6 MHz)
  • Dual high speed counters (6 MHz)
Analog I/O  (max 48 channels)*
  • Voltage, current and thermocouple
  • PID loop control
Digital I/O  (max 48 channels)*
  • Hardware counters 10 KHz/channel
  • Supports 16 PLS outputs. Actuation rate < 1 msec
  • Optional quadrature encoder input with 32-bit counter and 2 high-speed (1 μsecond response) registration inputs
Motion Control
  • Stepper
    - Velocity range: 0 - 1 M steps/sec
    - Accuracy: ±1 step
  • Servo
    - Position loop rate: 500 μsec/axis
    - Velocity range: 0 - 6 Mcounts/sec
    - Accuracy: ±1 count
Serial Communications
  • Two serial COM ports (115 Kbaud)
  • RS-232 (standard)
  • RS-485 (optional)
  • Supports wired and wireless networking
  • Modbus master/slave (ASCII or RTU)
Ethernet Communications
  • 10/100 baseT Ethernet full duplex with DMA and flow control
  • Supports wired and wireless networking
  • UDP, TCP/IP, HTTP
  • ARP, ICMP
  • Modbus master/slave (RTU)
  • FTP file server
  • Telnet server
  • HTTP server
  • Raw socket support
  • SNTP time synchronization
  • DHCP support
Web Server
  • Monitor and control devices via standard browser
  • Built-in web pages allow controller to be fully configured and monitored with only a standard web browser
  • Supports standard HTTP and XML interface
HMI Integration
  • Fully integrated Ethernet support for CTC's iPanel™ touchscreens
  • Serial support for other touchscreens
Data Logging
  • Local data logging to internal non-volatile RAM disk
  • Automatic integration with CTC's CTLog software
  • Standard memory stores 384,000 values; expandable to 3 million values
Environmental
  • Operating temperature: 0 - 50°C (horizontal installation)
  • Storage temperature: -40 - 85°C
  • Relative humidity: 5 - 95% non-condensing

*Maximums are per controller and are not necessarily mutually inclusive.

Dimensions

Shown with optional flush mounting bracket (80-5180)
Dimensions are in inches(mm). DIN rail clips are standard.		 Shown with optional right-angle mounting bracket (80-5181)


Model 5200 DXF and other design files
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